PRODUCT
Sizing Machine - Sizing Machine WT-XS
Sizing Machine WT-XS
Features:

WT-XS sizing  machine serial sizing machine is used for the warp of pure cotton, polyester cotton and staple fabric of chemical fiber blends with wide breadth, which has all kinds of number in 97tex~6tex(6S~100S).

Description:

WT-XS sizing  machine

1.  Technical description 

1.1  Flow lines 

1.2  Main technical parameter

1.2.1  ApplicationWT-XS sizing  machine serial sizing machine is used for the warp of pure cotton, polyester cotton and staple fabric of chemical fiber blends with wide breadth, which has all kinds of number in 97tex6tex6S100S.

1.2.2  Nominal widthOption):3000mm 

1.2.3  Speed: 2-100 m/min   crawl speed2m/min  snail speed0.5m/min

1.2.4 Max. dia. of weaving beammm:□ Φ800  

1.2.5  Max. winding tensionN):6000

1.2.6  Working width of warping beam, sizing box, drying cylindermm):1800mm

1.2.7  Quantity of drying cylinder12

1.2.8  Drying capacityKg/hr):800

1.2.9  Total power69KW average actual power < 15Kw/h


inquire

Technical parameter

WT-XS sizing  machine


1.3   Component

1.3.1  Warp beam creel  

1.3.1.1  Type: Wheel support,Working width: 1800mm; Max. dia. Of warp beam: 800mm

1.3.1.2  Number of warp beam 20 (not including beam), 4 beams per unit, vertical placement , Footplate between two units for operating. 

1.3.2  Sizing box 

1.3.2.1  Double immersion and double squeezing. Two sizing boxes fall down horizontally. The construction of sizing box is completely same. Two pieces of warp separately pass through a Leading roller, a tension roller, a couple of immersion roller, a sizing roller with lower pressure, a squeezing roller, a sizing roller with high pressure and a squeezing roller, then enter into cylinder drying chamber

1.3.2.2  Synchronous pneumatic squeezing in both side, high pressure varies linearly with machine speed

1.3.2.3  Pressure: No.2 squeezing roller: 0-40KNpressure varies linearly with machine speed. No.1 squeezing roller0-10KNset steplessly. 

1.3.2.4  Frame is composed of steel sheet. Both inner layer and outer layer of the body is made of stainless steel.

1.3.2.5   The size in each sizing box is circulated by a circulation pump to meet preheating box and sizing box. The level height of the sizing box is controlled by adjusting the angle of level plate. The level height of the preheating box is controlled by the Float level controller.

1.3.2.6  Sizing roller is driven by an 4kw inverter motor(LENZE), and leading roller is also driven by an 4kw inverter motor(LENZE Germany) 

1.3.2.7   Temperature is controlled precisely with PID, setting in the OP screen, PLC,  proportional valve, and membrance valve.

1.3.3  Drying chamber 

1.3.3.1  Structure: Drying chamber is composed of 12 drying cylinders of stainless steel with Φ800mm., which max. working pressure 0.35Mpa.

1.3.3.2  Placement: 8  predrying  cylinders with teflon coating 

1.3.3.3  The drive is divided into three groups, two groups for predrying, and one for combined drying. The combined drying drive is of  positive drive by chain and chain wheel. All cylinders are driven by a 7.5kw inverter motor(LENZE Germany) through side shaft .

1.3.3.4  Temperature control:  Groups of temperature auto-control system for predrying chamber and drying chamber

1.3.3.5  Not supply Inclined-top steam hood Supply by userand supply 2 No. 6 axial flow fans.

1.3.3.6 Each group of predrying cylinders has two temperature control point ,and the combined drying cylinders have one .Temperature is controlled precisely with PID, setting in the OP screen, PLC,  proportional valve, and membrance valve

1.3.3.7  Evaporation capacity 800kg/h  

1.3.4  Dry area 

Single-side waxing device. Number of the main and small split rods according to the number of the warp beam creels.

1.3.5  Headstock

1.3.5.1  Dragging and winding driven by two AC motors. The max. winding tension 6KN.

Max. length of beam  3250mm

1.3.5.2  The weaving beam can be winded in turn and reversely, which meets the requirement of double-beam shuttleless loom with wide width

1.3.5.3  All are adopted with pneumatic control, such as weaving beam pressurization, braking, lifting & doffing weaving beam, tension roller tension, measuring roller lift ,zigzag lift and so on.

1.3.5.4  Length scalecm 

1.3.5.5  Zigzag reed jiggles left or right, up or down. Lift is adopted with pneumatic control. The body is made of aluminium alloy and sealed totally.

1.3.5.6  Printing  spray device.  Length measurement and marking device

1.3.5.7  Dragging roller coated with rubber is driven by an 7.5kw inverter motor(LENZE), and weaving beam winding is driven by an 22kw inverter motor(LENZE)

1.3.5.8  SIEMENS human machine interface, in English 

1.3.5.9  This machine is adopted with American STRANDBERG moisture monitor to control moisture regain.

1.3.6  Electrical control

1.3.6.1  With 7-unit inverter to drive individually. Parameters of GA308serial sizing machine are checked and controlled timely by one set of SIEMENSS7-300 PLC and upper working station.

1.3.6.2 Colorful human machine interface. This computer can control both each unit in-phase according to the set elongation and each technological parameter in sizing course, including temperature PID control, pressure linear control, moisture regain control, Feed-in and wet area elongation  auto-control, dry area elongation and tension auto-control , winding and unwinding constant tension control.

1.3.6.3  Have the function of storage and memory for each technological parameters ,management date, .and working state curve, and displaying the troubles .

2.  Main fittings supplied with machine (supplied by seller) 

2.1  List of important components

No

Name

Country

1

PLC  S7-300

SIEMENS

2

Human machine interface 

SIEMENS

3

Sensor 

LENZE

  4

Winding inverter EVF9328-EV

LENZE

  5

Dragging inverter EVS9327-ES

LENZE

  6

Cylinders inverter EVS9327-ES

LENZE

  7

Sizing inverter EVS9325-ES

LENZE

  8

Leading inverter EVS9325-ES

LENZE

  9

Rectifier 

LENZE

  10

Reactor ELN3-0075H045

LENZE

  11

Winding motor 

LENZE

  12

Dragging ,cylinders motor and speed reducer  

LENZE

  13

Proportional pressure regulator

FESTO or SMC

  14

Rotary encoder 

LENZE

 15

Low voltage electric 

TE

 16

Precise filtration valve 

FESTO or SMC

 17

Joints for air pipe 

FESTO

 18

electromagnetic valve, air cylinders

 FESTO or SMC

 19

Key bearings (sizing ,dragging, and so on) 

FAG or NSK 

 20

Moisture monitor 

America STRANDBERG

 2.3 A set of Spare parts 

<td valign="bottom" style="padding-top: 0px; padd

No

Name

Qty

1

No.2 squeezing roller 

1

2

No.1squeezing roller 

1

3

immersion roller 

1

4

Shaft for immersion roller 

2

5

Friction block for creel 

30

6

Clip 

2

7

sealing Sheet 

2

8

Cover shee 

2

9

Fixed mass

4

10

Fixed mass

4

11

Protection bag 

4

12

Cylinder jacket 

4

13

Pressing roller

4

14

Pressing roller


Fill out and submit this form, and we'll get back to you soon.

*Indicates required field.

First name *
Last name *
Tel *
Email *
Message*
0 of 1000 max characters